Freezer breakfast sandwiches made with a baked sheet-pan egg slab, sausage, and melty cheese on English muffins. Prep a batch once, freeze, and reheat for grab-and-go breakfasts all week.
4large eggsfor extra richness and to keep the texture soft
1/2cupmilkany fat level (whole milk gives the softest eggs)
1/2tspfine sea saltplus more to taste
1/2tspfreshly ground black pepper
1/2tspgarlic powderoptional
1/2tsponion powderoptional
1/2cupshredded cheddar cheesepacked, to mix into the eggs
8breakfast sausage pattiesfully cooked (pork or turkey)
8slicescheddar or American cheesesomething that melts well
8English muffinssplit
1–2tbspneutral oil or softened butterfor greasing the pan
Instructions
Preheat oven to 175°C / 350°F. Lightly grease a 23×33 cm / 9×13-inch baking pan with oil or butter. Line a baking sheet with parchment for the sausage patties.
Arrange sausage patties on the lined baking sheet in a single layer. Bake 10–15 minutes, flipping once, until heated through and starting to brown at the edges. Drain briefly on paper towels.
In a large bowl, whisk together 12 eggs, milk, salt, pepper, garlic powder, and onion powder until mostly uniform. Stir in the shredded cheddar.
Pour egg mixture into the greased 9×13-inch pan. Bake 18–25 minutes, until center is set and just barely wobbly. Do not overbake.
Cool completely: let eggs sit 15–20 minutes at room temperature, then chill in the fridge about 30 minutes until cool. Let sausage cool as well to prevent soggy muffins.
Split English muffins and toast lightly until just golden (slightly drier than you’d eat fresh).
Loosen the cooled egg slab, turn out onto a cutting board (or cut in the pan), and slice into 8 rectangles or circles about the size of the muffins.
Assemble: bottom muffin → sausage patty → egg square → slice of cheese → top muffin. Press gently; trim or fold cheese if it overhangs.
If sandwiches are at all warm, cool on a rack 10–15 minutes before wrapping to reduce steam and ice crystals.
Wrap each sandwich tightly in parchment or freezer paper, then in foil (or foil alone). Label and store together in a freezer bag or airtight container.
Freeze flat for the first few hours, then store however they fit once solid.
Reheat from frozen: unwrap and discard foil, wrap loosely in a paper towel, and microwave at 50% power 60–90 seconds. Then toast in a toaster oven or air fryer at 175°C / 350°F for 4–6 minutes until hot and crisp. Microwave-only option: 60–90 seconds on high, flip, then 30–60 seconds more.
Reheat from the fridge (after thawing overnight): microwave 30–45 seconds per side or warm in a 175°C / 350°F toaster oven for 5–7 minutes.